From The Sweatbox to the Sun: The Emperor’s New Groove‘s Troubled Production and Anarchic Fun, 20 Years Later

20 years ago this month, Walt Disney Pictures dropped The Emperor’s New Groove into theaters. At the time, this tale of an obnoxious, self-centered Incan emperor named Kuzco (voiced by David Spade, of course)—who goes through a wild yet humbling adventure when he gets transformed into a llama and thrown out of his kingdom—was seen as something very rare for the Mouse Factory: an animated film steeped in comedic chaos. Sure, you could say Disney successfully hopped on the zany train with Aladdin. But the wackiness in that movie only went down whenever Robin Williams’ manic genie showed up. Right from jump street, everything about Groove is just wall-to-wall nuts. But it wasn’t always.
Until Groove, Disney had a respectable rep for coming up with feature-length cartoons that were epic in scale, bristling with Broadway-style musical numbers and often laced with straight-faced sincerity. Groove was supposed to be like that, back when its original name was Kingdom of the Sun. At first, the film was originally a retelling of The Prince and the Pauper, with Spade’s emperor—originally named Manco—switching places with lowly peasant Pacha (Owen Wilson) before the emperor’s turned into a llama by Yzma (Eartha Kitt), a scheming sorceress who also hatches a plan to get rid of the sun.
As you can tell, Kingdom had a lot going on in its plot. (I haven’t even gotten to the love quadrangle that happens between Manco, Pacha and two female characters.) Not to mention that it also had songs co-composed by Sting, ready and waiting to be placed at the right moments. Yes, it was designated to be another one of Disney’s mammoth, monster hits—that is, until Disney began figuring out how to turn all of this into a cohesive film.
This troubled production history can be seen in The Sweatbox, a 2002 documentary that chronicles the failed making of Kingdom and how it transitioned into Groove. Directed by Trudie Styler (Sting’s wife, who got to make the movie as part of his deal), the doc shows how original director Roger Allers (The Lion King) wanted to do a grand-scale film about Incan culture, even taking the production crew to Machu Picchu to study Incan artifacts and architecture. But as Allers and other animators began working on the film, eventually showing storyboarded footage they assembled to execs in the studio screening room (nicknamed “The Sweatbox” for not having air-conditioning), they’d soon have to get with not-so-enthusiastic Disney brass about what worked and what didn’t.
A lot was chucked out during production, which took up most of the ‘90s. A young Pacha was replaced by an older, family-man Pacha—voiced now by John Goodman—and the movie morphed into a buddy comedy. Yzma’s steal-the-sun subplot was scrapped and was replaced with her just wanting to take over Kuzco’s kingdom with her dunderheaded errand boy Kronk (Patrick Warburton). Veteran composer Marc Shaiman was brought in to score the film, but was soon replaced by someone else. Previous Sting songs were nixed and he had to work on new songs, including one that ended up being performed by Tom Jones.